CONCRETE FLOOR REPAIR USING BELZONA MAGMA POLYMER
Customer
Food Manufacturing Company, Tema Ghana
Application Date
June 2024
Application Situation
Concrete Floor repair using belzona magma polymer
Substrate
Concrete
Problem
Broken floor at a storage warehouse
Products
- Belzona 4111
- Belzona 4911
Application method
Application was achieved in accordance with Belzona Know How System Leaflet TCC – 9. (For repairing damaged concrete and restoring drainage) and following client approved Method statement .
1
2
3
4
PICTURES
- Overview of deteriorated floor.
- Surface preparation on concrete floor using Trelawny floor scarifier
- Surface was conditioned with Belzona 4911
- Application of Belzona 4111 unto the concrete floor
- Final look of the concrete floor repaired with belzona 411
PIPE REPAIR USING BELZONA METALIC POLYMER AND INDUMAR
Customer
Petroleum Mooring Company, Tema Ghana
Application Date
June 2024
Application Situation
Leakage Repairs on Oil Jetty Pipelines
Substrate
Steel
Problem
Through wall defect resulting in leaks on pipe lines
Products
- Belzona 1212
- Belzona 9111
- Indumar fix stix
Application method
Application was achieved in accordance with Belzona Know How System Leaflet VPF – 11a. (For repairing leak in metals/plastics) and following client approved Method statement.
1
2
3
4
PICTURES
- Overview Of the Leak on The Pipe.
- Surface Preparation Using a Pneumatic Bristle Blaster and Conditioned with Belzona 9111
- Leak Plugged Using Indumar Fix Stix
- Application Of Belzona 1212 For Plate Bonding
- Final Repaired with Belzona 1212 And Indumar
ELECTRIC CONDUIT LINE REPAIRED USING BELZONA METALLIC POLYMER & COATINGS
Customer
Marine Solutions & Vessel Operations Company
Application Date
May 2024
Application Situation
Fabric maintenance on through wall pipes using belzona polymer
Substrate
Carbon Steel
Problem
Through wall defect on electric conduit pipes.
Products
- Belzona 9111
- Belzona 1111
- Belzona 5811
Application method
Application was achieved in accordance with Belzona Know How System Leaflet VPF-11. (For repairing leaks in pipe ) and following client approved Method statement .
1
2
3
4
PICTURES
- Overview of through wall pipe
- Surface preparation was made on the pipe and then degrease with belzona 9111
- Belzona 1111 was applied with reinforcement tape
- Final look of through wall pipe repaired and coated with belzona 5811
Floating Hoses repair using belzona polymers
Customer
FPSO, Offshore Ghana
Application Date
September 2022
Application Situation
Tear in floating hose
Substrate
Rubber
Problem
The floating hoses used to transport fluid substances from one location to another were found to have major and minor cuts, and some parts of the flange neck had serious pitting, which might lead to a leaks
Application method
Application was carried out in accordance with Belzona Know-How System Leaflet SOS - 12 and VPF - 13 and following a client approved Method Statement.
1
2
3
4
PICTURES
- Belzona 9111 was used to clean the surfaces of the buffered area
- Belzona 2911 was used to condition the surface and waited to dry for 30min
- Belzona 2111 was mixed and then poured into the cavity created in the hose and spread evenly
- A final layer of Belzona 2111 was applied to the surface to give it a good finish
TRANSFORMER OIL VALVE REPAIR
Customer
Power Generating Plant, Akosombo Ghana
Application Date
August 2022
Application Situation
Transformer Oil Leak on Valve
Substrate
Brass
Problem
The valve leak was resulting in transformer oil losses in excess of 1.5liters daily
Application method
Application was carried out in accordance withBelzona Know-How System Leaflet VPF-11 and following a client approved Method Statement.
1
2
3
4
PICTURES
- Surface preparation
- Belzona 9111 Was Used to Clean the Prepared Surface to Make the Substrate Oily Free and Wetting Done
- Belzona 1212 Was Applied and Waited to Cure
- Indumar Stopit Was Wrapped on The Valve to Serve as a Reinforcement
LEAKAGE REPAIRS ON OIL JETTY PIPELINES
Customer
Petroleum Mooring Company, Tema Ghana
Application Date
November 2021
Application Situation
Leakage Repairs on Oil Jetty Pipelines
Substrate
Steel
Problem
Through wall defect resulting in leaks on pipe lines
Application method
Application was carried out in accordance with Belzona Know-How System Leaflet VPF-11 and following a client approved Method Statement.
1
2
3
PICTURES
- Surface preparation and Leak Plugged
- Pipe Wrap with InduMar SIPRS
- Photo of Final Leakage Repairs
CONCRETE FLOOR PROTECTION AGAINST CHEMICAL ATTACK
Customer
Food & Beverage Company, Accra Ghana.
Application Date
August 2021
Application Situation
Concrete Floor Protection Against Chemical Attack
Substrate
Concrete
Problem
Chemical Attack on CIP Floor
Application method
Application was carried out in accordance with Belzona Know-How System Leaflet FPA-3 and following a client approved Method Statement
1
2
3
4
PICTURES
- Concrete floor showing defect
- Surface preparation of defected area.
- Area Coated with Belzona 5231 for Repairs.
- Photo of Concrete Floor protection completed
SEAWATER INJECTION RISER REPAIR
Customer
FPSO, Offshore Ghana.
Application Date
February 2019
Application Situation
Seawater Injection Riser Repair
Substrate
Steel
Problem
The Greylock flange with a 345-bar operating pressure and 60°C maximum operating temperature has a defect on the flange face and was discovered leaking.
Application method
Application was carried out in accordance with Belzona Know-How System Leaflet VPF-11 and following a client approved Method Statement.
1
2
3
4
5
PICTURES
- Grayloc Flange showing defect.
- Surface preparation of defect area with grinding burs remove corrosion and create anchor profile.
- Product injected to fill in the defect
- Repair completed and allowed to cure fully.
- Greyloc Flange assembly completed and NO LEAKAGE
REPAIRS ON GTG SYNTHETIC LUBE OIL TANKS
Customer
FPSO, Offshore Ghana.
Application Date
January 2017
Application Situation
Lube Oil Tanks Leaks onboard an FPSO located offshore
Substrate
Stainless Steel
Problem
A crack was discovered in a stainless-steel LO tank on one of the gas turbine generating sets.The crack extends roughly 5-10cm around a 1” nozzle
Application method
Application was carried out in accordance with Belzona Know-How system Leaflet TCC-1 and following a client approved Method Statement.
1
2
3
4
PICTURES
- Lube Oil Tank showing defect.
- Product Mixed in Accordance to IFU
- Product Injected and allowed to Cure in Accordance with IFU
- Photo of Final Leakage Repairs
PIPE WRAP USING WATER ACTIVATED COMPOSITE TAPE 9 YEARS OLD REPAIR
Customer
Tank Farm, Tema Ghana
Application Date
November 2015
Application Situation
Leakage Repairs on Flange at loading Gantry
Substrate
Steel
Problem
Through wall defect resulting in leaks on pipe lines
Application method
Application was carried out in accordance with SIPRS application method and following a client approved Method Statement.
1
2
3
FACTS
- This Pipe Flange repair was inspected 18 months later and was found to be in good working condition.
- Inspected again in November 2019 and found to still be in good working condition.
- Flange still in service 9 years after application.
PICTURES
- Flange Wrapped with InduMar SIPRS
- Post Inspection after 18 months
- Post Inspection after 5 years
ENGINE ROOM DUCT REPAIR
Customer
FPSO, Offshore Ghana.
Application Date
August 2015
Application Situation
Cold Repair Using Metallic Polymer on Engine Room Ducting System via Rope Access
Substrate
Steel
Problem
Corrosion on Engine Room Ventilation System
Application method
Application was carried out in accordance with Belzona Know-How System Leaflet VPF-11 and following a client approved Method Statement.
1
2
3
4
PICTURES
- Duct showing defect
- Surface Preparation using Bristle Blaster Pneumatic (ATEX Approved)
- Product Application via Rope Access
- Repair Completed
LIFTING CAGE FABRICATION
Customer
FPSO, Offshore Ghana.
Application Date
January 2015
Application Situation
Substrate
1
2
3
4
FACTS
- Fabrication was done to meet all specifications.
- Lifting Cage passed all test and was certified.
PICTURES
- Fabricated Lifting Cage
- Magnetic Particle Inspection of the pad-eye.
- Load Testing to the SWL.
- Certified Lifting Cage Completed
Gallery
